Monday, 10 November 2014

ENERGY MICROPILES IN UNDERPINNING PROJECTS - Rauli Lautkankare, Vesa Sarola, Heli Kanerva-Lehto



ABSTRACT

The biggest challenge in the utilization of energy micropiles in underpinning projects is related to the through holes for geothermal energy collector pipes in the load transfer structures. In the FIN-C2M project (Case 2 Micropile Research Project in ISM collaboration) several technical solutions were studied and the most suitable load transfer structure cases for the use of energy micropiles were defined. There are thirteen known load transfer structure cases and energy micropiles can be used with nine of them. In five of the cases, the through holes for collector pipes can be made as found in new buildings. In the other four cases, where pretensioning is achieved by jacking directly above the micropile, the construction of through holes needs further development . There are already some possible solutions and the challenge is to bypass the jack.

 USING DEEP FOUNDATIONS AS GROUND HEAT COLLECTORS

The first projects where openings in pile casing were used to install heat exchange piping are from the early 21st century. The research for energy piles started the late 1990’s. All the cases have been large new construction projects where the load bearing soil layer has been several metres beneath the surface.

These projects include Zurich Airport terminal E and Main Tower in Frankfurt.

In this article the recovery of ground heat in underpinning projects is studied.

The focus is on load transfer structures transferring the load from old to new foundations, the through holes of ground heat collector piping and their technical implementation in these load transfer structures.

This study is part of FIN-C2M project. FINC2M project is part of Case 2 Micropile Research Project in International Society for Micropiles collaboration.

Current technology and research results make the use of energy piles possible in certain cases. There are altough limitations and possibilities related to energy piles that need to be taken into account when estimating the energy production investments and life cycle of buildings. Two such limitations are

mean distance between the piles and the length of piles. This is vital for ensuring the ground thermal balance. If the underpinning project will be carried out in any case, it might be reasonable to consider energy piles. Also hybrid energy micropiles are one possibility as well. Any piles large enough for the ground heat collector piping are suitable as energy piles.

These include steel pipe piles and concrete piles with holes. Of these two only steel pipe piles have been used in underpinning projects in Finland.

ENERGY PILES AND LOAD TRANSFER STRUCTURES

One of the challenges using energy piles in underpinning projects is the load transfer structures, specifically the through holes for ground heat collector pipes. In the FIN-C2M project this is studied on the basis of load transfer cases by examining which types of load transfer structures are suitable for energy piles. There are

thirteen recognized load transfer cases and according to the studies nine of these are suitable for use with energy piles.

 [...]

INSTALLATION OF GROUND HEAT COLLECTOR PIPES INTO PILE

When the heat collector pipes are fed into the energy pile, the procedure and techniques is a combination of installing pipes into heat wells and installing piles. In regarding the filling material, in Finland piles are typically filled with concrete. The use of concrete is supported by its good thermal conductivity and the way it bonds with steel pile to form a load-bearing composite structure.

The selection of filling material has a great significance in the long run as the increased thermal conductivity affects the energy gain positively throughout its life cycle. Then why is concrete not used always although it has better thermal conductivity than water? Water filling has its own advantages as the pipes can

be replaced more easily if they break or reach the end of their life cycle.

As pipe installations performed alongside underpinning projects are usually done in cramped basements, the chance of breaking the pipes is much higher when compared with the usual piping of heat wells outside the actual building.

Pipes can also break due to other causes than weakening by age. During transportation, moving at the construction site, storage or installation, precision is important as plastic pipes scratch easily and are then unusable.

Nowdays constructions are generally designed with 100-200 year service life and the heat collectior pipes may well need replacement during that period.

CONCLUSIONS

As a result of this research it was found possible to find technical solutions to combine energy micropiles and groud heat collector pipes with nine load transfer structure cases. In five cases the work can be done as in new building.

There is also a special solution if steel beams have to used. In four cases the pipes have to be led out trough the side of the pile before the pile cap or alternatively to use special jack system. The system allows  installing collector pipes right after piling phase and jacking after piping without breaking the pipes.

There are certain challenges and questions, especially concerning the installing process, that have to be researched and tested. The energy micropiles are one solution to produce heat from the ground and furthermore one way to reduce the greenhouse gas emissions in energy production.


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