Monday, 10 November 2014

ENERGY MICROPILES IN UNDERPINNING PROJECTS - Rauli Lautkankare, Vesa Sarola, Heli Kanerva-Lehto



ABSTRACT

The biggest challenge in the utilization of energy micropiles in underpinning projects is related to the through holes for geothermal energy collector pipes in the load transfer structures. In the FIN-C2M project (Case 2 Micropile Research Project in ISM collaboration) several technical solutions were studied and the most suitable load transfer structure cases for the use of energy micropiles were defined. There are thirteen known load transfer structure cases and energy micropiles can be used with nine of them. In five of the cases, the through holes for collector pipes can be made as found in new buildings. In the other four cases, where pretensioning is achieved by jacking directly above the micropile, the construction of through holes needs further development . There are already some possible solutions and the challenge is to bypass the jack.

 USING DEEP FOUNDATIONS AS GROUND HEAT COLLECTORS

The first projects where openings in pile casing were used to install heat exchange piping are from the early 21st century. The research for energy piles started the late 1990’s. All the cases have been large new construction projects where the load bearing soil layer has been several metres beneath the surface.

These projects include Zurich Airport terminal E and Main Tower in Frankfurt.

In this article the recovery of ground heat in underpinning projects is studied.

The focus is on load transfer structures transferring the load from old to new foundations, the through holes of ground heat collector piping and their technical implementation in these load transfer structures.

This study is part of FIN-C2M project. FINC2M project is part of Case 2 Micropile Research Project in International Society for Micropiles collaboration.

Current technology and research results make the use of energy piles possible in certain cases. There are altough limitations and possibilities related to energy piles that need to be taken into account when estimating the energy production investments and life cycle of buildings. Two such limitations are

mean distance between the piles and the length of piles. This is vital for ensuring the ground thermal balance. If the underpinning project will be carried out in any case, it might be reasonable to consider energy piles. Also hybrid energy micropiles are one possibility as well. Any piles large enough for the ground heat collector piping are suitable as energy piles.

These include steel pipe piles and concrete piles with holes. Of these two only steel pipe piles have been used in underpinning projects in Finland.

ENERGY PILES AND LOAD TRANSFER STRUCTURES

One of the challenges using energy piles in underpinning projects is the load transfer structures, specifically the through holes for ground heat collector pipes. In the FIN-C2M project this is studied on the basis of load transfer cases by examining which types of load transfer structures are suitable for energy piles. There are

thirteen recognized load transfer cases and according to the studies nine of these are suitable for use with energy piles.

 [...]

INSTALLATION OF GROUND HEAT COLLECTOR PIPES INTO PILE

When the heat collector pipes are fed into the energy pile, the procedure and techniques is a combination of installing pipes into heat wells and installing piles. In regarding the filling material, in Finland piles are typically filled with concrete. The use of concrete is supported by its good thermal conductivity and the way it bonds with steel pile to form a load-bearing composite structure.

The selection of filling material has a great significance in the long run as the increased thermal conductivity affects the energy gain positively throughout its life cycle. Then why is concrete not used always although it has better thermal conductivity than water? Water filling has its own advantages as the pipes can

be replaced more easily if they break or reach the end of their life cycle.

As pipe installations performed alongside underpinning projects are usually done in cramped basements, the chance of breaking the pipes is much higher when compared with the usual piping of heat wells outside the actual building.

Pipes can also break due to other causes than weakening by age. During transportation, moving at the construction site, storage or installation, precision is important as plastic pipes scratch easily and are then unusable.

Nowdays constructions are generally designed with 100-200 year service life and the heat collectior pipes may well need replacement during that period.

CONCLUSIONS

As a result of this research it was found possible to find technical solutions to combine energy micropiles and groud heat collector pipes with nine load transfer structure cases. In five cases the work can be done as in new building.

There is also a special solution if steel beams have to used. In four cases the pipes have to be led out trough the side of the pile before the pile cap or alternatively to use special jack system. The system allows  installing collector pipes right after piling phase and jacking after piping without breaking the pipes.

There are certain challenges and questions, especially concerning the installing process, that have to be researched and tested. The energy micropiles are one solution to produce heat from the ground and furthermore one way to reduce the greenhouse gas emissions in energy production.


Monday, 3 November 2014

Ramboll - Underpinning project



Hi Micropilers,

We want to share an exciting experience with you!  On the 14th of October we went to visit the Ramboll office in Turku and a building site to see how micropiling is done in Turku.

Ramboll is a leading engineering, design and consultancy company and is active in the markets: Buildings, Transport, Environment, Energy, Oil & Gas and Management Consulting. It was founded in 1945 as the "Rambøll & Hannemann" partnership in Copenhagen, Denmark. Since then, Ramboll has expanded in to an international corporation employing 11,000 dedicated specialists in 21 countries. At the moment only in Finland 1900 people work for Ramboll in 26 different locations.  

Geotechnics is one of its main discipline with projects of all sizes and management of every phase – from planning, initial investigation, design and tender, too implementation, inspection and supervision. 

In the last years Ramboll-Finland has been appointed as the structural and geotechnical engineer for:

- harbors, for example in Helsinki;
- 51,3 km of the E18 motorway, which goes from the Southern of the country till the border of Russia;
- the new children’s hospital, Uusi Lastensairaala, in Helsinki;
- many others.

 Reino Heikinheimo has kindly shared his experience about micropiling with us.

In the 1900’s wooden piles were used for the foundations of the houses in Turku, these are still in the ground and are still working. Today the main problems are that the piles are rotting in old houses due to the fluctuation of the water level or they are settling into the ground because they were built in a thick layer of clay (for example the clay layer is 40-50 m deep in Turku).   

The underpinning technique provides the installation of additional piles which can bear the load of the building.  The most important issues to consider are:
- the costs
- the dimension of the machine, because the spaces for working are often very narrow
- the noise and the vibration for the neighbors
- the possibility of corrosion for the steel piles.

 
The building site is situated in the city center of Turku, not far from the market square, along the banks of the River Aura. It's a residential building of 7 floors, with many apartements.


The old foundation consists of friction piles, installed in the clay soil, which covers most of Finland. This type of soil causes big structural problems to the foundations, which over time sink into the ground.
For avoiding these type of problems, a new foundation is settled, without modifing the existing structure. 
 

This system is so called Underpinning.



  


 
The work consists of drilling in to the ground until the bedrock and embedding 87 new steel piles, much deeper than the oldest ones.
The positive aspect is that all the work is done in the basement, leaving the outer structure in function. The residents don't have to move while the work is done!




Drilling
 machine




Steel pile





 

 The hole for the new piles is made with an electronical or pneumatic drilling machine, as it is shown in the picture on the left.



Pile being drilled


Steel pile with concrete











An operator is using the drilling machine and the steel pile is being fixed in the ground in separated parts, which are welded together.
When the pile is fixed, concrete is put inside. The piles used in this project are
Ø140.





The load transfer structure is realised which connects the piles with the existing structure of the building.





The entire structure is first pre-stressed to minimize settlement and aftherwards stressed, for taking the load.


The new piles in the basement. Working and bearing the load.

This system does not change the existing spaces and so it'is a non-invasive system.


Monday, 27 October 2014

Underpinning - Nordic Practice

Today we wanted to tell you about this book, Underpinning - Nordic Practice. It has been truly helpful for us with this project, so we thought you would like it too. Here's inrtoduction to the book!
 
Underpinning – Nordic Practice is a book edited by Jouko Lehtonen with articles written by ten other authors. All of them are Finnish experts of their field with years of practice. We’ve met two of these authors ourselves and they are highly professional. We have learned very much from them and they really know their specialties. The book was published in April 2009 but is based on Finnish version from 2006.

Underpinning includes history and different areas of foundation work. There are 6 main parts from introduction to underpinning methods and case studies.
 
                                               Picture from http://turkuamk.juvenesprint.fi/en/614/t_2415

In Introduction history of underpinning and piling is discussed alongside with early methods of making foundations (including Mega piles, log crafts and concrete soles). Also the stages of foundation renovating are listed and explained here.

The second chapter, Geotechnical engineering for underpinning, has different types of geotechnical surveys that should be done when underpinning. These include for example groundwater tests, which are extremely important especially when working with wood foundations and soil investigations to see what there is in the ground (soil-type, rocks, roots etc.). Also geotechnical capacity of piles and jet grouting, which is strengthening of the soil, are discussed in this chapter.

Structural engineering for underpinning is mainly about piles, pile types and how to decide what kind of piles to use. It also explains different ways to transfer the loads from old structures to the new ones, and choosing the right way to do it. There is stuff about investigating the old structures and how to lift and straighten buildings.

In the Underpinning methods, surprisingly introduces underpinning methods like reinforcing the foundation with steel piles. There is also different kinds of methods to use for underpinning including jet grouting, site practice and geopolymeric applications (injecting chemicals to the soil which will expand and become ballast).

Chapter number five is about problems that come from historical and architectonic issues. Historical status of the building can forbid to chance its façade, but that’s not such a big problem with underpinning. Architectonic and historical issues still explains that in some cases “foundations are valuable because they tell their own story”. This chapter also has some points how to analyse if the foundations have architectural value.

Last part of the book is Cases, which shows some underpinning projects in Turku. Everything from the ground type to the piling type is told here. An example of these cases is The Swedish Theatre of Turku (built 1839), it had subsided three steps before it was re-piled in 2004-2005.

Underpinning is very interesting book with lots of pictures and knowledge. We recommend it to everyone who is interested about the subject! We are trying to get PDF version of it, so stay tuned!

Thursday, 23 October 2014

The survey is HERE.

The survey is NOW accessible through this link under the text.
The survey will only last for 10 days. So please take some time to fill in the survey. This survey consists of 11 questions in which you will be asked general questions about yo...ur relation to micropiling and micropiling itself, after this there will be 2 feedback questions for us. This will be related to this page and what you would like to see here. Please fill in the survey only once so that our information will be correct. Max time 15 minutes.
We are very curious to what you think of micropiling and how you would like to engage in micropiling on this page! And don’t be shy to write a little more if you have good ideas to help us make this a wonderful page.
Link:

Free Online Surveys

Monday, 20 October 2014

So what do you want to see on micropiling?

Hi Micropilers,

In this blog we want to talk about a survey we made for you. As you have read in our last blog our project is to increase the knowledge about micropiling. While doing this we want people from all over the world to be engaged in creating a network between companies, engineers, universities and Facebook communities.

For this to work we want to ask you, the current active people on this page, to answer a few simple questions about micropiling and your idea on this concept. The survey consist of a few questions which will take 10-15 minutes to answer. We would like you to answer the questions and to be detailed on why you choose your answer. This way we know what sort of work we need to do to make this page interesting for you!
With this information we want to make this page fun, informative, interesting and helpful for your daily and working life. We would like to see you ask questions on the Facebookpage that your colleagues could help you answer. Next to that we want to see you post new ideas about micropiling to make this concept even better and more known around the world. So please take a little bit of time to fill in this survey.

The rules 
These are the rules for the survey:
- The survey will be up on 23-10-2014. 8:30 GMT+0.00. 
- The survey is only up for 10 days, so reserve a spot in your agenda to answer these questions.
- The information you give will stay with us and will only be used to improve the facebook page.
- Please explain the answer you give to help us by giving us as much information as possible.
- Get Engaged!

We are very curious on which companies and countries are currently engaged in micropiling. We would like to know when and where you use it and why micropiling works for you!
If you can’t wait to get engaged please leave a comment below on what you think of our project and give us tips on what you would like to see posted. After this we might contact you to talk about micropiling, the page and global communication a bit more.

Greetings,

TMRT

Friday, 3 October 2014

We have a project to do



This blog is part of student project, where our goal is to increase knowledge about micropiles. The project is ordered by International Society for Micropiles and done in Turku University of Applied Sciences

Our main team consists of students from Italy, Netherlands and Finland and some teachers of TUAS. All the students are studying Civil Engineering in the Master Degree. 

The main goal of this is to create a real network between students, teachers, companies and employees in micropiles sector, to solve problems, share information and advices on this fascinating topic; it will be an useful and active source of information for everyone. For this purpose, we want to get the Facebook page of ISM more active. We also created this blog and our Twitter to serve more people.

In our blog we will publish posts and researches about micropiles and progress of our journey at least once a month, for a start. After out project our social media enterprise will be handed back to the people of ISM to handle.

Now we want to ask you, what do you want to know about micropiles or see in our blog/Twitter/Facebook? Submit your ideas on comment box below or to out e-mail societyofmicropile@gmail.com!! We really appreciate your ideas and comments about everything.